Frac Stack Grease
AtomLube® Frac Stack Grease is renowned for its superior lubrication capabilities, providing long-lasting protection against fine-mesh sand and other contaminants found in hydraulic fracturing and production equipment. This nano-engineered lubricant exhibits exceptional resistance to water washout, H₂S, hydrocarbons, acids, and other corrosive chemicals, ensuring optimal performance in challenging environments.
Field tests have consistently demonstrated the effectiveness of this frac stack grease in safeguarding valve components from galling and scoring, particularly during periods of immense pressure, extreme heat, and heavy shock loads. Its outstanding performance has led three of the world’s largest oil service companies to specify the use of our product in their equipment.
Specifically formulated for use in oil and natural gas well completions, this frac stack grease is a non-melt grease that excels in both high and low-temperature conditions. Its exceptional performance makes it an excellent choice for ball, plug, and gate valves, and it can serve as a vital lubricant for various Frac Tree components. With its ability to withstand demanding operational conditions, AtomLube Frac Stack Grease is a reliable solution for ensuring hydraulic fracturing equipment production operations run smoothly.
Applications
Frac Stacks
This frac stack grease is formulated to resist proppant damage in fracking operations. Proppants, such as fine-mesh sand, can pose a significant challenge to the proper functioning of equipment. However, this grease offers superior lubrication, ensuring lasting protection against proppant infiltration. By minimizing the risk of damage, Frac Stack Grease helps maintain the efficiency and longevity of frac stack equipment.
Wellhead Valves
Applying this frac stack grease to wellhead valves can significantly reduce downtime by protecting valve components for longer periods. Wellhead valves are subjected to extreme pressure, heat, and shock loads, making them susceptible to galling and scoring. This grease has been proven to effectively safeguard valve components, translating into reduced maintenance requirements and increased operational uptime.
Below Zero Operations
Frac Stack Grease exhibits exceptional performance in extremely low temperatures. It remains pumpable at temperatures as low as -40°F, making it highly suitable for below-zero operations.
Key Features & Benefits
Prevents Leaks
Frac Stack Grease’s advanced formulation creates a reliable barrier sealing potential leakage points, ensuring equipment integrity. By minimizing leaks, this grease helps maintain operational efficiency and prevents costly downtime.
Reduces Lubricant Consumption
Its high-performance formula ensures excellent adhesion and cohesion properties, facilitating effective lubrication with minimal grease application. This not only saves on lubricant costs but also reduces the frequency of reapplication, optimizing maintenance efforts.
Prolongs the Useful Life of Equipment and Reduces Downtime
By providing superior lubrication and protection against wear, galling, and scoring, this grease helps extend the lifespan of critical components. This translates to reduced maintenance requirements, increased operational uptime, and minimized costs associated with equipment replacement or repairs.
Improves Performance in a Wide Range of Temperatures
It maintains its performance and lubricating properties across a wide range of temperatures, ensuring consistent equipment operation and protection.
Forms Sacrificial Nanolayers to Eliminate Welding and Scoring
A notable feature of this frac stack grease is its ability to form sacrificial nanolayers between metal surfaces. These nanolayers act as a protective barrier, preventing welding and scoring that can occur under severe shock loading conditions. By eliminating these damaging effects, the grease helps preserve the integrity and longevity of equipment.
Protects Metal Surfaces from Harmful Effects
This frac stack grease provides robust protection for metal surfaces against various contaminants. It shields against the harmful effects of H₂S, CO2, water, acidity, and other contaminants that can cause corrosion and degradation. This protective barrier helps to maintain the equipment’s performance and structural integrity, reducing the risk of failure.
Available Packaging
- 120 lb keg
- 400 lb drum
- 3000 lb tote
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Applications
Frac Stacks
Formulated to resist proppant damage in fracking operations
Wellhead Valves
Decrease downtime by protecting valve components for longer
Below Zero Operations
Pumpable at temperatures as low as -40°F